IN THIS SECTION

Project Portfolio - Medupi and Kusile

Location:

Lephalale, Limpopo Province and Witbank, Mpumalanga Province, South Africa

Project directors:

Bruce Neave (Medupi MEI), Ray Hanley (Kusile MEI), Coenie Vermaak (Medupi civils)

Client: Eskom Holdings Limited
Partners:

Mechanical – Hitachi Power Africa, Civil construction – Grinaker LTA (33%)

Project type: Power generation – mechanical, electrical and civil construction
Value: R16 billion (Medupi and Kusile MEI), R4,5 billion (Medupi civil construction)
Duration: 108 months in total
Project start:

November 2007

Murray & Roberts has played a key role in constructing much of South Africa’s existing power station infrastructure over the past 50 years. The need for new electricity capacity in South Africa has reached a critical stage and the planned Eskom power generation program will reinstate reliable electricity supply to South Africa and its neighbours over the next 20 years.

Murray & Roberts is contracted to Hitachi Power Africa for the Medupi and Kusile boiler packages comprising 12 units of about 800 megawatt electrical (MWe) each. The Murray & Roberts scope includes structural steel fabrication, erection and mechanical installation works. These power stations are the largest dry-cooled thermal power stations in the world. Medupi will be in full operation by 2015 and Kusile in 2016.

A number of Murray & Roberts companies are engaged in this project based on their experience gained from the previous power station build program. Murray & Roberts MEI will deliver the project and fabrication of the structural steelwork is being undertaken by Genrec. Steel ducting is being fabricated by Energy Fabrication, a new empowered special purpose company established on site. First structural steel was delivered to Medupi in January 2009 and air duct fabrication commenced in May 2009. 

Murray & Roberts secured the civil construction work for Medupi in joint venture. Client delays during the start-up of the project are being overcome by an acceleration program requested by Eskom which commenced in July 2009 and will involve the deployment of an additional 1 600 employees to the project. The civil project currently employs 3 100 people.

Medupi is South Africa’s first greenfield coal-fired power station in more than two decades. It will have a capacity of up to 4 800 MWe when its sixth unit is commissioned in 2015.

  • Achieving first contractual handover to the client within accelerated timeframe
  • Zero lost time injuries since start of project based on 3,7 million hours worked
  • 65% of labour sourced from local communities, exceeding ASGISA commitments
  • Implementation of The Medupi Way, an organisational performance system to secure high levels of employee engagement, alignment and productivity